Copper-Coated Steel Wire Spiral Wound Cylinder Brush

Type

:

Industrial Brush Roller

Application

:

Rust Removal/Deburring/Polishing

Manufacturer

:

Anhui Zhenda Brush Industry Co., Ltd.

Place of Origin

:

Yuantan, Anhui

MOQ

:

100(Pcs)

Filament Material

:

Copper-Coated Steel Wire

Quality Test

:

Bristle Tensile Strength Test

About Copper-Coated Steel Wire Spiral Wound Cylinder Brush

A spiral wound cylinder brush is a cylindrical industrial brush formed by winding continuous strips of bristle material helically around a hollow core. This model uses copper-coated steel wire bristles and is supplied shaftless — with a bore that mounts directly onto your machine’s own shaft. It is manufactured by Zhenda Brush for deburring, rust removal, descaling, and surface finishing.

Copper-Coated Steel Wire Spiral Wound Cylinder Brush

Shaftless by Design

The brush comes with a hollow bore (round hole or keyway, per your drive configuration). It slides onto the machine’s existing shaft — no integrated shaft to pay for, no extra machining.

Three things change when you go shaftless:

  1. Lighter. No steel shaft to carry. Lower inertia, lower load on the drive.
  2. Cheaper to replace. Next time, you buy the brush body only. The shaft stays in the machine.
  3. Flexible stacking. Multiple brush bodies can be strung on one shaft, separated or spaced as the process needs.

For production lines where the brush is a consumable, that second point is the whole story.

What “Spiral Wound” Means

Bristle strips are wound in a continuous helix along the core — edge to edge, no gaps, no seams. The brush face has consistent bristle density across the full length.

Consistency is what prevents striped surfaces. On a rotating cylinder brush, uneven density means uneven pressure, and uneven pressure shows up on the workpiece.

Why Copper-Coated Steel Wire

Copper-coated steel wire is the workhorse bristle for industrial surface treatment. The steel core cuts rust, scale, and burrs aggressively; the copper coating resists corrosion and keeps wire tips consistent through the life of the brush.

Where it fits in the material lineup:

  • Copper-coated steel wire: general deburring, rust removal, descaling on ferrous and non-ferrous parts
  • Stainless steel wire: food-contact and corrosion-critical surfaces
  • Abrasive nylon: finer finishing and polishing where wire would scratch

Specifications

SpecificationDetail
TypeSpiral wound cylinder brush, shaftless (bore type)
Bristle materialCopper-coated steel wire (0.15–0.50 mm wire dia., custom)
CoreHollow steel tube, spiral wound continuous strip
Bore (inner hole)6–50 mm, round or keyway (custom)
Overall diameter20–300 mm (custom)
Brush length50–2,000 mm (custom)
Wire diameter0.15 / 0.20 / 0.30 / 0.35 / 0.50 mm options
Operating speed800–2,000 RPM typical
MountingSlips onto machine shaft; keyway or set-screw per spec
ApplicationsDeburring, rust removal, descaling, surface finishing, wood graining
CustomizationBore, diameter, length, wire grade, trim length
MOQ1 set (sample accepted)

Where It Runs

Typical installations:

  • Metal sheet and strip processing lines (descaling, brushing)
  • Pipe and profile surface treatment
  • Deburring machines for stamped and machined parts
  • Woodworking lines for surface graining
  • General surface preparation before coating

Customization — What We Need From You

To produce a cylinder brush that fits your machine, send us:

  1. Bore size and drive configuration (round hole / keyway / set-screw)
  2. Overall brush diameter
  3. Brush length (working face)
  4. Wire diameter and trim length (bristle projection)
  5. Workpiece material and required finish

Every brush is manufactured to your drawing or spec. Factory-direct production in Yuantan, Anhui — China’s brush industry hub.

FAQ About Spiral Wound Cylinder Brush

What is a spiral wound cylinder brush?
It is a cylindrical industrial brush made by winding bristle strips helically around a hollow core. The continuous spiral creates a seamless, uniform-density brush face for consistent surface treatment.

What does “shaftless” mean?
The brush has no integrated shaft. It is supplied with a hollow bore (round or keyway) that slides onto the machine’s own shaft. This makes the brush lighter and cheaper to replace.

What is copper-coated steel wire used for?
Copper-coated steel wire bristles are used for deburring, rust removal, descaling, and surface preparation on metal parts. The steel core cuts aggressively while the copper coating improves corrosion resistance and tip consistency.

What bore sizes are available?
Bore diameters from 6 to 50 mm, in round-hole or keyway configurations. Custom bores are made to your machine’s shaft spec.

What sizes can you make?
Overall diameters from 20 to 300 mm and brush lengths from 50 to 2,000 mm are standard production ranges. Anything outside that is made to your drawing.

Shaftless or shafted — how do I choose?
If your machine already has a shaft, choose the shaftless cylinder brush — lighter and cheaper to replace. If there is no mounting shaft, choose the shafted brush roller for a one-piece direct fit.

Get a Quote

Send us your machine shaft spec and workpiece details. We’ll confirm the bore, wire grade, and dimensions — email marketing@zhendabrush.com or use the inquiry form.

Get Your Brush Solution

Anhui Zhenda Brush Industry Co., Ltd. focus on brush manufacturing since 2002. We'd love to learn your business, requirements & expectations.

marketing@zhendabrush.com

+86 17355617116

NO.1 Shuanglin East Road. Yuantan Economic Development Zone, Qianshan County, Anhui Province, China. Zone, Qianshan County, Anhui Province, China.

Get Your Brush Solution

Founded in 2002, Anhui Zhenda Brush Industry Co., Ltd. focus on brush manufacturing.

Factory Location: NO. 1 Shuanglin East Road, Yuantan Economic Development Zone, Qianshan County, Anhui, China

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